Introduction to Cigar Band Sizing

Custom cigar bands are essential for branding and presentation in the premium cigar market. A properly sized cigar band enhances both aesthetics and functionality. This calculator determines the precise dimensions of your band based on the cigar’s ring gauge and your preferred band height. Accurate measurements ensure a snug fit without slipping or tearing, and help maintain consistent branding across production runs.

How to Use This Calculator

1. Enter the cigar’s ring gauge, which corresponds to its diameter (1 ring gauge = 1/64 inch).
2. Specify your desired band height in millimeters.
3. Click “Calculate Band Size” to obtain the band width (circumference) and the required paper dimensions.

The tool uses the formula: circumference (mm) = (ringGauge/64 * 25.4). It adds a small overlap allowance for gluing, ensuring a secure fit.

Calculation Details

• Diameter (mm): ringGauge / 64 × 25.4
• Circumference (mm): diameter × π
• Band Width: circumference + 5mm glue overlap
• Band Height: as specified

These precise measurements allow you to prepare artwork and select printing materials accordingly.

Advanced Considerations

For small batch custom runs, consider slight variations in cigar diameter. Measure a sample cigar at multiple points and average the ring gauge for best results. Additionally, account for paper thickness when designing artwork to ensure the final printed band wraps neatly without bulging.

Frequently Asked Questions

What is ring gauge?

Ring gauge measures cigar diameter in sixty-fourths of an inch. A 50 gauge cigar is 50/64 inches in diameter (≈19.8mm).

Why include overlap?

Adding 5mm ensures enough paper to adhere the band securely, preventing slippage.

Can I use this for other banded products?

Yes, this calculator can guide sizing for any cylindrical band application.

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Authoritative Source

Learn about cigar measurements on Wikipedia: Cigar Sizes.

Disclaimer

This calculator provides estimates. Always test with physical samples before mass production.